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The primary function of this monitor is to reliably measure speed and force.

HIGHLIGHTS

  • A 7-inch high-resolution color touch screen display is included

  • It has the capacity for up to 8 channel analog inputs with fully automatic calibration, eliminating the need for amplifiers or filters

  • There are multiple counters for tool, station, batch, and maintenance purposes

  • Machine Status LED indicator.

  • Controls Cold Headers, Thread Rollers, Stamping, and Broaching Machines

PROCESS MONITOR

KEY BENEFITS

  • Reduces unexpected machine breakdowns → less damage, downtime, and repair cost

  • Faster setup times, improving productivity

  • Enables detailed evaluation of process failures for better corrective action and efficiency

  • Real-time monitoring confirms each cycle aligns with reference profiles within predefined limits

SPECIFICATIONS

  • Shipping Weight: 5 lbs (2.27 kg)

  • Shipping Dimensions: 18 in x 14 in x 6 in (457.2 mm x 355.6 mm x 152.4 mm)

  • Unit Weight: 3.5 lbs (1.59 kg)

  • Unit Dimensions:
    – Height: 252.32 mm (9.93 in)
    – Width: 267.88 mm (10.55 in)
    – Depth: 120.24 mm (4.73 in)

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20 mm / 7 mm Sensor

Epoxied in a pocket

Proximity Timing Sensor

Mounted on the side of the ram to measure distance

INPUT/OUTPUT

  • Inputs:
    – 8 Analog
    – 1 Digital
    – 110V / 240V Power

     

  • Outputs:
    – 4 Control Relays

8 mm Probe Sensor

Secured in an 8 mm hole

Cam Sensor

Used for part counts, RPM, timing signal, and stopping criteria

ACCEPTED SENSOR TYPES

T3 MODEL | USER INTERFACE OVERVIEW

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Counts:

  • Batch counting tool

  • Device for counting tools per station

  • Machine speed (RPM)

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Error Display:

  • Control limits shown

  • Reason for STOP displayed

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Cam vs. Cursors:

  • Standard cam sensing

  • Advanced cursor for the most accurate control

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The blue line shows standard cam sensing, and the red and green lines represent the more precise advanced cursor sensing.

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NEW LIGHTWEIGHT MATERIALS

We have improved our manufacturing process and are now using high-quality black polycarbonate filaments for our monitors. This material can resist bending well, with a flexural strength of 71 MPa, and it can withstand heat up to 293ºF, making it suitable for various environments.

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